1
FIGURE 1 – STATIM 2000 & 5000 KEYPAD SYMBOLS CHART
Rubber
Model 2000 Unwrapped Wrapped & Plastics Air Dry Start Stop
Rubber Heavy Duty
Model 5000 Unwrapped Wrapped & Plastics Unwrapped Start Stop
TABLE OF CONTENTS
Page
1.0 - Theory of Operation ..................................................................................................................................................1
• STATIM 2000 Cycle Time, Temperature & Model Listing........................................................................................1
• STATIM 5000 Cycle Time, Temperature & Model Listing........................................................................................1
• Figure 1 - 2000 & 5000 Keypad Symbols Chart....................................................................................................1
2.0 - RPI Field Service Smart Kit (RPI Part #SCK028) .........................................................................................................2
2.1 - Extension Test Cable (RPI Part #SCT026).........................................................................................................4
2.2 - Start Switch (RPI Part #SCS021) .....................................................................................................................5
2.3 - Pump Tester Bottle (RPI Part #SCK024) ...........................................................................................................6
2.4 - Spanner Nut (RPI Part #RPT364) .....................................................................................................................8
2.5 - Hex Balldriver (5/64") (RPI Part #RPT297) .......................................................................................................9
2.6 - Cassette Seal Removal Tool (RPI Part #RPT372) ............................................................................................10
2.7 - Liquid Soap (RPI Part #RPS287) ....................................................................................................................10
2.8 - Threadlocker 545 (RPI Part #RPA369) ...........................................................................................................11
2.9 - Hex Balldriver (9/64") (RPI Part #RPT836) .....................................................................................................11
2.10 - Alignment Tool (RPI Part #SCT052)..............................................................................................................12
2.11 - Water Quality Tester (RPI Part #RPT820)......................................................................................................14
2.12 - Calibration Solution (RPI Part #RPS821) ......................................................................................................15
3.0 - Exploded View ........................................................................................................................................................16
4.0 - Planned Maintenance (PM) Check List and Installation and Monthly Maintenance for Cassette Seal
• STATIM 2000 (RPI Part #SCK035) .......................................................................................................................18
• STATIM 5000 (RPI Part #SCK036) .......................................................................................................................20
• Installation and Monthly Maintenance for Cassette Seal .....................................................................................22
5.0 - Service Tips ............................................................................................................................................................24
6.0 - LCD Error Codes .....................................................................................................................................................26
• Stage #1 - Warming Up......................................................................................................................................27
• Stage #2 - Conditioning .....................................................................................................................................27
• Stage #3 - Pressurizing......................................................................................................................................28
• Stage #4 - Sterilization.......................................................................................................................................29
• Stage #5 - Venting .............................................................................................................................................31
• Stage #6 - Drying...............................................................................................................................................33
7.0 - LCD Messages........................................................................................................................................................34
8.0 - Troubleshooting Tips ...............................................................................................................................................36
9.0 - Reference Blocks....................................................................................................................................................38
9.1 - Steam Generator/Boiler.................................................................................................................................38
9.2 - Cleaning the Steam Generator/Boiler ............................................................................................................39
9.3 - Steam Generator/ Boiler Calibration Procedures............................................................................................40
9.4 - Solenoid Valve ..............................................................................................................................................41
9.5 - Cassette .......................................................................................................................................................42
9.6 - Pump............................................................................................................................................................43
9.7 - Air Compressor .............................................................................................................................................44
9.8 - Electrical Diagram ........................................................................................................................................46
9.9 - Plumbing Diagram ........................................................................................................................................48
10.0 - RPI Parts List (for Parts to Fit STATIM 2000 & 5000) ..............................................................................................50
11.0 - RPI Tools & Accessories List (for Parts to Fit STATIM 2000 & 5000)........................................................................52
STATIM 5000 CYCLE TIME, TEMPERATURE & MODEL LISTING
Rubber Heavy Duty
Unwrapped Wrapped & Plastics
Unwrapped
Country Model # Temp Time Temp Time Temp Time Temp Time
USA 01-201103(-R) 132˚C 3.5 132˚C 6 121˚C 35 132˚C 6
01-201104(-R) 270˚F minutes 270˚F minutes 250˚F minutes 270˚F minutes
All other 135˚C 3.5 135˚C 6 121˚C 15 135˚C 60
models 275˚F minutes 275˚F minutes 250˚F minutes 275˚F minutes
1.0 - THEORY OF OPERATION
The STATIM
®
uses a steam generator (also known as a
boiler) to create steam, which is then injected into the cas-
sette, which serves the same purpose as a traditional au-
toclave chamber. The temperature is then monitored via
thermocouples. One thermocouple monitors the steam
generator/boiler temperature and the other monitors the
cassette temperature, not unlike the traditional steam sen-
sor mounted in the chamber. The autoclave does not mon-
itor the pressure with a device such as a transducer or
gauge. Instead, the pressure reading is a value calculated
by the microprocessor.
Instruments are loaded into the cassette and the cassette
is placed into the cassette bay. Inserting the cassette will
close the microswitch that activates the vent solenoid
valve. The user selects a cycle and depresses the start but-
ton. The steam generator/boiler then heats up to the proper
temperature. The distilled water is then pumped into the
STATIM 2000 CYCLE TIME, TEMPERATURE & MODEL LISTING
Unwrapped Wrapped Rubber & Plastics Air Dry
Model # Temp
Time Temp Time Temp Time Time
101102 135˚C 3.5 135˚C 10 121˚C 15 60
121101 275˚F minutes 275˚F minutes 250˚F minutes minutes
01-122328 135˚C 4.0 135˚C 10 121˚C 20 60
275˚F minutes 275˚F minutes 250˚F minutes minutes
Canada
(
And all other countries
except Czech Republic
)
steam generator/boiler and converted into steam. The
steam is injected into the cassette. As the steam enters the
cassette, the air is purged out through the vent solenoid
valve. The air is continuously expelled into the waste water
bottle's condensation coil. This allows steam to run through
the cassette to maintain proper steam temperature.
Most autoclaves reuse the same water over and over, but
the STATIM uses fresh distilled water each time. Never use
deionized, demineralized or specialty filtered water. Tap
water must never be used.
Once the sterilization stage has finished, the vent solenoid
valve will open and remain open. The venting stage will
expel the steam pressure through the exhaust tubing into
the condenser waste bottle. The steam condenses back
into water in the condensation coil. The compressor will
run until the drying stage is complete.
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